?What is Cylinder Liner/Material cylinder liner
:CYLINDER LINERS
Cylinder liner is a hollow cylindrical shell which acts as the enclosre in which the combustion takes place
A cylinder liners is a removable component, cylindriacal the surface for the piston to slide and carry out its compression task. It can be replaced when worn out
Cylinder liners are made from close grained cast iron
:Conditions to meet
Strength –
Wear resistance –
Corrosion resistance –
:Material cylinder liner
Gray cast steel +vanadium & titanium –
Chromium plate liner (to reduce wear) –
Close grained cast iron or –
Fine lamellar cast iron (in recent designs) –
:Wet Liners
In wet liners the water is in direct contact with outer surface of the liner
:Dry Liners
In dry liners the water is in indirect contact with outer surface of the liner, i.e. cylinder casting contains wet jackets
Should be included in the original cylinder liner design –
A leak proof joint between cylinder casting –
and liner should be provided
Less robust –
Can be finished before fitting –
Provided either in the original design afterwards –
There is no requirement for a leak proof joint –
between cylinder casting & liner
A cylinder block with dry liners is more –
robust than with wet liners
Cannot be finished before fitting to cylinder block –
:PRODUCTION OF LINERS
Construction is done either by centrifugal casting in case of –
smaller liners and sand casting in case of larger liners
The inner surface of the cylinder liner is usually chrome plated to –
make it smooth
But this smoothness does not allow oil to spread –
out properly thus affecting liner lubrication
in a negative manner. This was rectified
to a certain degree through the use of
porous chrome honing
In order to provide a harder –
wearing surface, the bore of liners is
subjected to the process of liners
is subjected to the process of nit riding